DM96HS

Ready, low heat, high heat, or continuous-fan CFM on the triple display.

1. 1 Confirm this is not a fault

   On the Daikin DM96HS this readout (idle / Ht1 / Ht2 / CF) is run status, not a lockout. Write what the display actually shows and whether W/Y/G is present at the IFC.

   Expect: Idle / Ht / CF / stage+CFM words change when you apply and remove the call.

   If fail: If the word never changes on a real call, the call is not reaching this IFC.

   If pass: The board is alive. Diagnose the comfort complaint, not this code.

2. 2 Prove the call at the board

   Measure R to W / Y / G at the Daikin DM96HS IFC, not at the thermostat. Communicating plates need the data pair and a live indoor address — 24 V on W is not the test.

   Expect: Do not change the board because it says Ht1 or CF.

   If fail: Fix the stat, harness, or data pair before you change parts.

3. 3 Watch one full sequence

   Leave power on. Watch ComfortNet / Daikin One IFC · triple 7-segment through one cycle and write the first real fault that replaces this status word.

   Expect: Call: Daikin One / ComfortNet requests heat capacity. On 24V fallback, W1/W2 behave like a two-stage furnace but CFM still comes from the IFC tables — no taps.

Failed to sense flame after the retry limit (typically three trials). One-hour-class auto retry.

1. 1 Airflow before you touch the limit

   On Daikin DM96HS a limit is airflow or overfire until proven otherwise. Do not replace the limit first. Filter, blower wheel, A-coil, and the heat-speed setting for THIS motor (tap, model plug, or communicating CFM — not a sister SKU chart). Watch one full try: inducer, HSI, valve, flame, µA.

   Expect: Rise in the rating-plate window. Static vs this cabinet’s blower chart.

2. 2 Measure static and temperature rise

   Total external static vs the Daikin DM96HS blower chart for this cabinet size. Supply minus return rise after 8–10 minutes. A new 5" media cabinet or closed supplies will trip this all winter. Gas supply and manifold low then high.

   Expect: Rise typically 35–65 °F — rating plate wins.

   If fail: Fix the restriction or the heat-speed setting. The limit is doing its job.

   If pass: Airflow in range → step 3 (overfire / limit itself).

3. 3 Overfire, then the limit circuit

   Clock the meter / manifold on the stage that is tripping vs the rating plate. Then ohm the limit after it cools — a limit that never recloses is failed. Rollout in the same circuit is a different call (see rollout on this door card). Do not keep resetting — find which step dies.

   Expect: Manifold on plate. Limit closed when cool.

Low-fire pressure switch is made with the inducer off.

1. 1 Unplug the switch with the inducer off

   On Daikin DM96HS this code is the switch made when the inducer is not running. Unplug that switch only. Unplug the LPS. Code change = switch or water-filled hose.

   Expect: Code changes when the harness is open.

   If fail: Wrong switch, or the IFC input is shorted.

   If pass: Switch/hose path. Go to step 2.

2. 2 Water in the hose vs a welded switch

   Blow the hose. Water holding residual draft is more common than a welded switch. Confirm the hose is not teed and not routed uphill. Ohm the switch with the hose off. Do not confuse with AR9T96-only extras (Ed / En / EEJ) — those are the 24V 9-speed card.

   Expect: Hose empty. Switch opens with no draft.

3. 3 IFC input last

   If the switch ohms open, the hose is dry, and the code does not change with the harness off, the Daikin DM96HS IFC input is shorted. Do not keep swapping switches.

   Expect: Known-good open switch + open harness = code gone. If not, IFC.

Inducer on low, low-fire switch never closes. Classic 96% trap / PVC.

1. 1 Prove inducer and the live code

   Do not pull power — that clears the Daikin DM96HS active code. Write E2. Is the inducer spinning on this call? Silent inducer is not a pressure switch. Inducer 120 VAC and spinning.

   Expect: 120 VAC at the inducer on a heat call. Wheel turning.

   If fail: 120 VAC missing → IFC / door switch / incoming power. Voltage + dead motor → inducer.

   If pass: Inducer running + this code → trap, hose, switch, vent (step 2).

2. 2 Trap, collector, and the hose

   A drowned 96% trap will not make collector pressure. Pull the trap, flush it, confirm the collector box and inducer outlet are not full. Hose cracked, off the port, or full of water fakes an open switch. Collector, trap, PVC intake/exhaust, wind.

   Expect: Trap flowing, hose dry and downhill, ports not swapped on a two-switch board.

3. 3 Switch ohms, then vent load

   Ohm the pressure switch: NO, must close when that inducer speed is making the collector setpoint. If the switch is good, walk the PVC — bird screen, ice, long 2" run, wind, shared chase. LPS hose on the low tap, not teed to high.

   Expect: LPS / HPS: Two NO switches, two hoses. E1/E2 vs E8/E9.

   If fail: Replace the open switch only after the vent and trap are proven.

   If pass: Switch closes on draft and the code stays → IFC input.

Primary, auxiliary, or rollout opened. ComfortNet bundles these on E3 — inspect rollout before you treat it as a dirty filter.

1. 1 Treat this as flame outside the exchanger

   Do not reset the Daikin DM96HS rollout and walk away. Write the code, kill the call, and look for flame at the burners, crossover, and vestibule before you do anything else.

   Expect: No flame outside the exchanger. Burners seated. Crossover lit.

   If pass: Still inspect secondary / flue / condensate before you reset.

2. 2 Secondary, condensate, and flue

   Blocked secondary, drowned collector, or a plugged flue pushes flame out the front. Pull the inducer/collector look, confirm the trap is flowing, and check PVC/vent. Heat CFM in the IFC menu, not a tap. Filter, coil, return, static.

   Expect: Dry collector, open flue, trap clear.

3. 3 Reset only after the cause is fixed

   Manual-reset rollout. Recurring rollout on Daikin DM96HS is a CO / fire call — cracked primary, misaligned burners, or a failed secondary. Confirm CO in the space before you leave. Rollout portion: exchanger / burners / flue. Manual reset. Recurring rollout is hazard.

   Expect: One clean cycle after the cause is fixed. No second reset as a repair.

Rod sees flame with the valve de-energized.

1. 1 Shut the gas cock first

   On Daikin DM96HS the rod sees flame with the valve de-energized. Shut the cock. If flame stays, the valve is leaking — replace it. Do not jump or energize it as a test. Shut the gas cock. Leaking valve — replace, do not jump.

   Expect: Flame dies when the cock is shut.

   If fail: Leaking valve. Replace. Do not leave the unit.

2. 2 Rod and IFC flame circuit

   If flame dies with the cock shut, the rod is shorted to ground or the IFC flame circuit is lying. Unplug the rod, inspect ceramic, and check the harness for a rub-through on the collector. Flame-sense short or IFC input.

   Expect: Rod isolated from ground. IFC does not report flame with the rod unplugged.

3. 3 Confirm valve solenoids are actually off

   Measure 24 VAC at both solenoids after the call drops. A welded IFC relay or a shorted W will keep a solenoid wet and look like ‘unexpected flame.’ Replace the IFC only after the valve and rod are proven.

   Expect: 0 VAC at both solenoids after the call. No flame.

24 V automotive fuse on the IFC is open.

1. 1 Find the 24 V short before you replace the fuse

   On Daikin DM96HS an open IFC fuse is a short on W, Y, G, HUM, EAC, or a data pair landed on 24 V. Unplug the thermostat / data harness first. Short on W/Y/G, humidifier, EAC, or the valve harness.

   Expect: Fuse out. 24 V transformer still good. Harness isolated.

2. 2 Replace the fuse with the harness off

   New fuse, harness still off. If it holds, the short is in the field wiring or accessory. Plug one circuit back at a time (W, then Y, then HUM/EAC). Unplug the tstat/data harness and replace the fuse. If it blows again the short is on-board or in the cabinet.

   Expect: Fuse holds with harness off. Dies when the shorted lead lands.

3. 3 If it blows with the harness off

   Short is on the Daikin DM96HS IFC or the gas-valve harness. Unplug the valve and try once more. Repeat blow with valve unplugged = IFC.

   Expect: Do not keep feeding fuses into a welded valve coil or a burned IFC trace.

Flame present, µA below the IFC threshold.

1. 1 Measure µA while it is running

   Do not clean first and guess. Series-µA the rod on Daikin DM96HS during a call. Falling µA is oxide, ground, or a dying flame. A hard drop is often the pressure switch or limit opening, not the rod. Clean rod, chassis ground, manifold / LP conversion.

   Expect: Flame rod: µA per this IFC sticker, not the AR9T96 card.

2. 2 Rod, ground, then gas

   Clean the rod with a non-scratch pad — not sandpaper. Chassis ground to burner box and IFC (painted screw and missing star washer are classic). Then manifold on the stage that is dropping and confirm LP conversion leftovers. µA per this door card, not the AR9T96 sticker.

   Expect: Manifold on the rating plate. Solid burner-box ground.

3. 3 Prove it is not a switch opening

   Watch the live Daikin DM96HS display when flame drops. A PS or limit code that appears at the drop means the rod was a victim. Inducer, hose, vent wind, or a limit on a wrong heat tap.

   Expect: µA stable and the live code stays a flame code — then rod/valve/IFC. Otherwise chase the new code.

Open or cracked HSI, bad igniter connection, or missing equipment ground.

1. 1 Ohms at the igniter, then at the IFC

   On Daikin DM96HS measure cold ohms at the igniter plug, then at the IFC connector. An open at the plug is the element or local harness. Open only at the IFC is the harness rub-through on the collector. Igniter ohms and 120 VAC during warm-up.

   Expect: Nitride cold ohms per THIS door sticker — do not use an 80% Norton chart.

2. 2 120 VAC during warm-up

   Call for heat and measure 120 VAC at the igniter during the warm-up window. 0 V + good ohms = IFC igniter relay. Voltage + no glow = cracked nitride. IFC and burner-box ground.

   Expect: 120 VAC only during warm-up. Visible glow before the valve opens.

3. 3 Do not keep cycling a cracked element

   A cracked nitride can ohm ‘good’ cold and open hot. If ohms and voltage are good and there is no glow, replace the igniter. Confirm polarity/ground (this plate’s polarity code) before you condemn a new igniter.

   Expect: One clean light after a known-good igniter and a proven ground.

High-fire switch is made with the inducer not on high. Furnace may stay on low.

1. 1 Unplug the switch with the inducer off

   On Daikin DM96HS this code is the switch made when the inducer is not running. Unplug that switch only. This is the second switch — not E1.

   Expect: Code changes when the harness is open.

   If fail: Wrong switch, or the IFC input is shorted.

   If pass: Switch/hose path. Go to step 2.

2. 2 Water in the hose vs a welded switch

   Blow the hose. Water holding residual draft is more common than a welded switch. Confirm the hose is not teed and not routed uphill. Ohm the switch with the hose off. Welded HPS or water in the high hose.

   Expect: Hose empty. Switch opens with no draft.

3. 3 IFC input last

   If the switch ohms open, the hose is dry, and the code does not change with the harness off, the Daikin DM96HS IFC input is shorted. Do not keep swapping switches. W2 shorted so the IFC thinks it is already on high.

   Expect: Known-good open switch + open harness = code gone. If not, IFC.

Inducer on high, high-fire switch never closes. Runs on low, will not go high.

1. 1 Prove inducer and the live code

   Do not pull power — that clears the Daikin DM96HS active code. Write E9. Is the inducer spinning on this call? Silent inducer is not a pressure switch. Inducer actually changes speed?

   Expect: 120 VAC at the inducer on a heat call. Wheel turning.

   If fail: 120 VAC missing → IFC / door switch / incoming power. Voltage + dead motor → inducer.

   If pass: Inducer running + this code → trap, hose, switch, vent (step 2).

2. 2 Trap, collector, and the hose

   A drowned 96% trap will not make collector pressure. Pull the trap, flush it, confirm the collector box and inducer outlet are not full. Hose cracked, off the port, or full of water fakes an open switch. HPS hose on the high tap only.

   Expect: Trap flowing, hose dry and downhill, ports not swapped on a two-switch board.

3. 3 Switch ohms, then vent load

   Ohm the pressure switch: NO, must close when that inducer speed is making the collector setpoint. If the switch is good, walk the PVC — bird screen, ice, long 2" run, wind, shared chase. Vent capacity / condensate only under high fire.

   Expect: LPS / HPS: Two NO switches, two hoses. E1/E2 vs E8/E9.

   If fail: Replace the open switch only after the vent and trap are proven.

   If pass: Switch closes on draft and the code stays → IFC input.

115 V L1/N reversed, 24 V transformer reversed, or poor chassis ground.

1. 1 Hot and neutral at the IFC, not the disconnect

   On Daikin DM96HS polarity/ground is measured at the board. A correctly landed disconnect with a swapped whip at the IFC still throws this. Hot/neutral at the IFC, not just the disconnect.

   Expect: L1 hot, N neutral, ~120 VAC L1 to N, ~0 VAC N to ground.

2. 2 Burner-box and IFC ground

   Green ground to cabinet and IFC. Painted screw and missing star washer fail the ground check and kill flame sense. Burner box ground screw.

   Expect: Near-zero ohms burner box to IFC ground screw.

3. 3 Then flame and HSI

   Polarity/ground faults take out HSI and flame sense together. After the wiring is right, run one heat cycle and confirm µA and igniter glow before you change those parts.

   Expect: Code cleared. One clean light. µA in range.

ComfortNet / Daikin One data dropped, or (on some dates) no 115 V / internal IFC fault. Stat English tells you which.

1. 1 Measure at the IFC under load

   On Daikin DM96HS line-voltage codes are incoming power. Measure L1/L2 (or L1/N) at the board while it is trying to run, not just at the disconnect. Data pair polarity and splices. This is not 24 V Y.

   Expect: Voltage in the rating-plate window under load.

2. 2 Drop, breaker, and the whip

   Large drop from the disconnect to the IFC is a loose lug or damaged whip. Breaker that will not hold under inducer/blower start is the circuit, not the board. Only one communicating master. Leftover data wires landed on R/C after a 24V conversion.

   Expect: Minimal drop. Tight lugs. Correct breaker size.

3. 3 Transformer 24 V last

   If line is good and 24 V is low, load the transformer (stat + valve + accessories). A collapsing 24 V looks like a comm or fuse call. Door switch, disconnect, and 115 V at the IFC if the display is dark / EE on power-up.

   Expect: 24 V holds under load. Line stays in window.

IFC commanded the serial ECM and does not see it run.

1. 1 Reseat the serial plug

   On Daikin DM96HS this is a communicating / serial ECM, not a tap motor. Kill power, reseat the 14-pin (or OEM serial plug) at the motor and at the IFC. Pins straight, no corrosion. 14-pin harness seated at motor and IFC.

   Expect: Plug fully seated both ends. Correct motor for this cabinet.

2. 2 Power and the data pair at the motor

   Line voltage at the motor, then the serial/data pair continuity. A half-seated plug or a pinched harness throws comm on a good motor. Wheel rub, open inductor on 3/4–1 HP motors, dead ECM.

   Expect: Line voltage present. Data pair not shorted to chassis.

3. 3 Motor vs IFC serial driver

   Known-good motor still throws this code = Daikin DM96HS IFC serial driver. Known-good IFC still throws it = motor module. Do not put a PSC or 9-speed tap motor on a serial IFC. Do not install a GR9T96 tap motor.

   Expect: One clean CFM request after a known-good pair.

IFC lost serial comms with the circulator.

1. 1 Reseat the serial plug

   On Daikin DM96HS this is a communicating / serial ECM, not a tap motor. Kill power, reseat the 14-pin (or OEM serial plug) at the motor and at the IFC. Pins straight, no corrosion. Harness, motor module, IFC serial output.

   Expect: Plug fully seated both ends. Correct motor for this cabinet.

2. 2 Power and the data pair at the motor

   Line voltage at the motor, then the serial/data pair continuity. A half-seated plug or a pinched harness throws comm on a good motor. Power-cycle once after the harness is proven. Then motor vs board.

   Expect: Line voltage present. Data pair not shorted to chassis.

3. 3 Motor vs IFC serial driver

   Known-good motor still throws this code = Daikin DM96HS IFC serial driver. Known-good IFC still throws it = motor module. Do not put a PSC or 9-speed tap motor on a serial IFC.

   Expect: One clean CFM request after a known-good pair.

Connected motor horsepower does not match the shared data set.

1. 1 Read the plug / card on THIS cabinet

   On Daikin DM96HS the model plug or shared-data card must match this cabinet size. A 100 kBtu plug in an 80 cabinet overfires and limits. A leftover memory card after a control swap throws d0/d4-class codes. Wrong replacement motor.

   Expect: Plug / card part matches the rating plate and the replacement control bulletin.

2. 2 Reseat, then confirm the menu

   Kill power, reseat, restore power. On communicating plates open the setup and confirm unit size / motor HP. Memory card / shared data for THIS DM96VC cabinet — a card from a different input or an AMVM97 will b2.

   Expect: IFC recognizes the plug. No size-mismatch code.

3. 3 Do not run it mismatched

   A wrong plug is not a ‘temporary’ fix. It will throw limit, ignition, or blower-band codes that look like bad parts. Fit the correct plug, then re-run the original complaint.

   Expect: One clean sequence on the correct identity.

Communicating pair is wired and the IFC has no shared data (new board, missing memory card, learn not done).

1. 1 Read the plug / card on THIS cabinet

   On Daikin DM96HS the model plug or shared-data card must match this cabinet size. A 100 kBtu plug in an 80 cabinet overfires and limits. A leftover memory card after a control swap throws d0/d4-class codes. Memory card / ComfortBridge learn for this SKU.

   Expect: Plug / card part matches the rating plate and the replacement control bulletin.

2. 2 Reseat, then confirm the menu

   Kill power, reseat, restore power. On communicating plates open the setup and confirm unit size / motor HP. Outdoor and Daikin One actually on the bus? d0 on a standalone 24V job means someone enabled communicating when the network is empty.

   Expect: IFC recognizes the plug. No size-mismatch code.

3. 3 Do not run it mismatched

   A wrong plug is not a ‘temporary’ fix. It will throw limit, ignition, or blower-band codes that look like bad parts. Fit the correct plug, then re-run the original complaint. Do not confuse with E0 (ignition lockout).

   Expect: One clean sequence on the correct identity.